Cable Assemblies

Description

OVERMOLDED CABLES

FCC GROUP can build to print most custom overmolded cable assemblies designed for today’s sophisticated applications. Overmolded cable assemblies that can withstand harsh or demanding environments or have performance parameters that must be met for your industry, we have the engineering, design, and technology resources to take a cable assembly concept and transform it into a solution that can be manufactured to meet the demands of your application.
Over Molded Cable AssembliesCustom Overmolded Cable Assemblies
From extreme environmental stresses to the strains of abrasion and high-repetition movement, molded cable assemblies must be built to last. After choosing the right materials (PVC, rubber, santoprene, ABS, Polycarbonate (PC), Macromelt and many others) we identify the best production processes. Each stage of premolding, potting and overmolding is reviewed. We provide the right mix of waterproofing and abrasion resistance, meeting IP67 and IP68 standards if necessary. Soldering and crimp joints are examined, and premolding, overmolding or both can be incorporated to secure the connections and provide strain relief, durability and a long, useful life. We can design custom potting fixtures machined in specific shapes, adding coatings to the potting fixtures to ensure a good release and a clean finish.

Military Wire Harnesses

Military Wire Harness Capabilities

FCC GROUP’s capabilities include cable and harness fabrication, design, high voltage isolation testing, as well as continuity and capacitance testing. We also have over 20 years of environmental test experience on staff, Our experience gives us a unique understanding of the military specifications, lead times associated with many specialty components, and the documentation required to deliver quality product.

FCC GROUP can design custom cable assemblies from customer specifications and furnish our customers with a complete design and test package. Or assemblies can be fabricated from customer provided drawings.

MEDICAL DEVICE CABLES

Today’s medical device and life science instrument market requires cable manufacturers to produce technologically advanced medical cables that are built to exacting specifications.

Companies in this market must comply with stringent regulations, which are intended to ensure delivery of high quality products on a repeatable basis. FCC GROUP provides engineering and manufacturing services or interconnect solutions resulting in rapid development of cost-effective products, while adapting to fluctuating demand for medical device OEMs.

Our advanced solutions include ruggedized reusable assemblies, ergonomic/lightweight constructions and cost-optimized disposables that are designed to meet custom requirements for a variety of medical device markets. All of these services are provided in vertically integrated ISO 13485 and ISO 9001 certified and FDA compliant environment.

Cable Assembly for a Medical Device

Medical Cable Capabilities

• Cable design and manufacture
• Connector design and manufacture, or build to print
• Custom overmolding
• Non-magnetic connectors, cables and assemblies
• Disposable/Reusable cable designs
• Moisture proofing to IP standards
• Low noise shielding
• Resistance to steam, gamma, ETO and other sterilization methods
• High temperature insulators
• Hi-Flex and long-life cable designs
• Potting and pressure testing
• Chemical Resistance
• Serialization and lot control
• Statistical process control
• Medical-grade materials – including TPE, polyurethane and silicone
• EMI suppression

Medical Applications

• X-ray & Magnetic Resonance Imaging (MRI)
• Circulatory Assist Devices
• Electrosurgery Cables
• Defibrillators
• SpO2 Disposable and Reusable Cables
• Pulse Oximeters
• Patient Monitoring Equipment
• Medical Diagnostic Equipment
• Medical Imaging
• Ultrasound Probes
• Telemetry Ca